Buyer Research

2021 Honda FourTrax Foreman 520 — Should You Buy One?

Typical asking price: $6,500–$9,000. There is 1 high-severity known issue you need to know before handing over a check.

Kestrel Take

The workhorse standard — Honda's Foreman 520 is legendarily reliable, with a durable engine and Honda's tough drivetrain making it a favorite for hunting, farming, and trail work. It holds value strongly. Utility quads get worked in mud and water, so the airbox, radiator, bearings, and CV boots are the inspection. A well-kept, un-drowned Foreman is one of the most dependable quads you can buy; verify it wasn't a mud machine.

What we checked

Not checked against public records

ATVs and side-by-sides fall to the Consumer Product Safety Commission rather than NHTSA. It publishes recalls but no owner-complaint record, and only a minority of campaigns name a model year we can match with confidence. What follows is our own write-up, and it has not been reconciled against an official record. Treat it as a starting point, not a verdict.

Known Issues for the 2021 Honda FourTrax Foreman 520

Ranked by wallet impact. These are documented, recurring problems — not freak accidents. How we decide that.

Mud / water abuse (airbox, bearings, boots)High — wallet impact

Utility quads get mudded and submerged; check the airbox and oil for water/mud, and inspect wheel bearings, CV boots, and the radiator for mud packing.

Repair cost (estimate): $200-$1,500

Source: not yet checked against public records.

CV boots / axle wearMedium

Torn CV boots let in grit and destroy joints; inspect all four.

Repair cost (estimate): $100-$600

Source: not yet checked against public records.

Basic service (oil, valves, air filter)Low

Verify oil, valve, and air-filter service.

Repair cost (estimate): $100-$500

Source: not yet checked against public records.

Tires / brakes / winchLow

Check tires, brakes, and any winch operation.

Repair cost (estimate): $100-$700

Source: not yet checked against public records.

Walk-Away Red Flags

  • ✗Water/mud in oil or airbox
  • ✗Torn CV boots
  • ✗Mud-packed radiator
  • ✗Neglected service

Good Signs

  • ✓Clean oil and airbox
  • ✓Intact CV boots
  • ✓Documented service, honest use

Found a specific Honda FourTrax Foreman 520?

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Known issues on this page are based on documented owner reports, NHTSA complaints, class-action records, and manufacturer technical service bulletins. Individual vehicles vary. A pre-purchase inspection by a trusted mechanic is always worth doing.

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